About Us

Manufacturing Capabilities

  • 13 Thermoforming machines
  • Thermoformed parts up to 7' x 12'
  • Experienced deep forming depths to 38"
  • Custom forming shapes to 120" long
  • Press drape forming to 120" x 48"
  • Experienced with Articulating Clamp Frames
  • Complete engineering and 3D mold capabilities
  • Secondary Operations: Complete, drill, route, cut, sand, polish, rivet, weld, glue, punch operations, hot air & sonic welding available
  • Fixtures: Formco has on staff, a full time fixture design  professional to ensure our products are consistent with each order
  • Fabricating plastics up to .750 thick
  • Five axis CNC and automated manufacturing robot capabilities to 63" x 163"
  • CNC prototype molds to 63" x 120"
  • Formco has an onsite metal maching and fabricating professional to build custom fixtures, holders, helpers, clamps and more
  • Inventory: Formco maintains over 250,000 pounds of plastic sheet in various kinds, sizes, colors, thickness, textures and grades, & types
  • Transportation: Formco maintains four road ready trucks to deliever our products "complete" and "on time"

Who We Are

Plastic Marine Products
Since 1986, Formco Engineered Plastics has endeavored to provide cost effective solutions for our customers. From the design phase through long-term customer service, we have the experience, strength, knowledge and staying power to handle your plastic projects from start to finish.  Our people have over 200 years of combined experience in plastic engineering, mold making, forming and finishing plastic to exact customer specifications.  Formco is a family owned company with dedicated, skilled employees committed to total customer satisfaction.  

Our History

Custom Designed Plastics
Our founder, Dave Slagel, started a small forming shop in 1986. From those humble beginnings we have grown to have complete CNC and mold making capabilities, 13 thermoforming machines, 6 CNC routers and trimmers and  robotic capability.  At our plant in Elkhart, Indiana, we currently occupy 100,000 square feet of manufacturing space. We serve customers in the HVAC, marine, industrial, military, electronics, transportation, and packaging industries.  Let us handle your next plastic project!